0000151090 00000 n
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Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. 3. 0000146717 00000 n
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E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. %PDF-1.3 Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. Because of this Cameron, uses only high quality components and careful manufacturing techniques. 0000111083 00000 n
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View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. 0000201823 00000 n
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DO NOT exceed 3,000 PSI injectionpressure. Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. If blockage occurs the needle will not drop. 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with This means that in most cases the valve can be replaced without replacing the existing actuator. 62 0 obj
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90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. 0000101509 00000 n
0000107792 00000 n
The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. 0000001138 00000 n
!B<5> 0000013634 00000 n
Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. Scope. 0000203516 00000 n
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pD; hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb When an ORBIT rising stem ball valve is closed, the core is . 9. Cameron Valve and Process Systems support, Life Cycle Management for clients. 0000009510 00000 n
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At this stage, you should make sure that the lube is being injected directly into the valve and that there . b. 0000143067 00000 n
0000071988 00000 n
3R `j[~ : w! This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. The handle allows you to control grease and flush flow into the valve. If there is no physical damage to the sealsthis will be all that is required. Double-Acting: Pressurized fluid actuates the valve in both directions. Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. Page 5: Installation xref
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Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. stream
And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. Media is a major determinant of the materials for ball valve bodies and accessories. 0000001770 00000 n
xdG1Klh.Tn2n F1_'=|t}|ZG;=)tGvIVtGu*2e&!{so[wi9JYP_;h|N_Uja*6A{,ujsZAKP?W,(F^hO? Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. This tool is specificallydesigned to allow you allowyou to un-seat the ball checkin body grease fittings andsealant injection fittings. Valve figure number (see chart below). 11 0 obj <<
.Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. Actuated and manual ball valves suited for a variety of industrial and OEM applications. Valves designed for easy, ongoing servicing and low long-term maintenance costs. Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. >>
CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 0000192957 00000 n
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0000149989 00000 n
0000106695 00000 n
Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. >>
Also ideal for equalizingpressure when servicingwellhead gate valves. 0000101782 00000 n
2.1 The ball valve can be installed with flow in either direction. Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. % 42 21
0000203249 00000 n
Create a system map showing the location of all your valves. In most cases, actuators will far outlive the ball valves they control. Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. 0000100412 00000 n
0000028081 00000 n
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TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| (A) indicates the stem and (B) indicates the rotary ball. FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. 3.1.2.2. 0000007962 00000 n
When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. Developed for the commisioning of new ball valves. 0000206594 00000 n
Flanged Floating Ball. Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). 0000026984 00000 n
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Valve Components . stream
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Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. 64 72
0000005451 00000 n
Most hand-held sealant injection pumps are capable of generating. Procedure. /T 699934
Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. Purge valve cleaner from the system after use. The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R 13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. 1537 Grafton Road . The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. /Root 65 0 R
0000204937 00000 n
Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. 0000006902 00000 n
Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. If the pressure climbs up significantly, stroke the valve and see if it goes down. Visit: www.xinyipneumatic.com, Wow, What a Excellent post. Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. Thanks for this. The following indications should be used as minimum guideline until operating experience indicates otherwise. stops to ensure the valve is fully closed. Flushing & Sealing. 5. Cameron Fully Welded Ball Valves. 0000200691 00000 n
Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. 0000207773 00000 n
0000200964 00000 n
Valves for oxygen use are also marked with "free of oil and grease". 3.1.2.3. 0000203800 00000 n
ORBIT Valves and Actuators. Each of these ball valve forms offers specific . 0000000016 00000 n
Follow company approvedventing and safety procedures when venting product to atmosphere. endobj
Build the following steps into your maintenance program. /Form Do 61 0 obj
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1) Remove the bonnet grease fitting cap. Ball Valve sizes 14 in. startxref
Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . 2. Place the valve in either the fully open or the fully closed position. 0000003274 00000 n
1.2 The lubrication of the yoke nut should be inspected at least monthly. 0000205177 00000 n
ENGINEERED VALVES. 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. 0000006817 00000 n
Orbit Valves and Actuators are designed to require a minimum amount of maintenance. Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. It is really such great information. endobj /Size 136
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Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. trailer
And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. 0000055769 00000 n
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Learn how to properly read a high-pressure, sealant injection gauge (mounted on the pump) to help determine when the sealant, The introduction of heavy sealants provides the ability to achieve a reliable, temporary seal even if more serious seal damage has occurred. 0000027257 00000 n
Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. Many. Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. 0000204095 00000 n
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They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. /Type /Catalog
Generally speaking, each ball valve has two sealant injection fittings. When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. 0
Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. /]H";WG#"xi=X@ B9)*!Lh*T4.qyq^UGYN)"03"M*(c=
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Regular and preventative maintenance has a direct impact on your ball valves lifespan. d. [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg
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Products: Actuator - Direct Gas Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES endstream
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Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. $E}kyhyRm333:
}=#ve Once the gun has been loaded and the valve is in full open position you can begin greasing. Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. Wait30 to 40 minutes and cycle valve again. If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. HD
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Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. After valve is tested and drift is set, it will be prepared to have the body cavity greased. Due to the absence of industry standards many dangerous types of fittingshave been put into service. Array Field . 0000202095 00000 n
Some valve manufacturers install this type at the factory. 2. /Pages 62 0 R
Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. 1. 0000199855 00000 n
A high pressure grease gun should be used for valves supplied with ball type grease ttings. Quality aside, its best to buy ball valves from domestic sources to ensure longevity and prevent premature replacements. 0000035025 00000 n
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6 0 obj Watch the needle on the gauge drop as sealant moves into the valve. }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ Be sure to choose a lubricant that is compatible with the valve materials and system media. Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. 1. The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. 0000002714 00000 n
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3.2 With no pressure in the valve, use the following procedure. Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. hwTTwz0z.0. 0
0000103119 00000 n
Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. . Full valve management services. Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. 0000000017 00000 n
For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. Page 3. All Rights Reserved. 0000013404 00000 n
0000002977 00000 n
>kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. View catalogue. It is what i was searching for.I would like to suggest you that please keep sharing such type of info.Thanks Anix USA, We are Manufacturers of High Pressure Hydraulic Sealant Pump located in Chennai , India. _q,`T5
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Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. 1. Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. 0000192656 00000 n
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Learn to read the high-pressure gauge attachedto the pump. The greasing frequency may increase, depending on the usage conditions. Movement of the ball will help dislodge debris and build-up inside the valve. Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. 0000001770 00000 n
CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. These are observed by the operator and the mounting companies. Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. Cameron/Navco B2 C.S. ! 2`R$1bwZO
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2:)%gE>,2C`ia0} For weld end valves, specify I.D. CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. If necessary, the ball valves must be cleaned from dirt and dust Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. 0000100685 00000 n
Have your valves checked by a skilled inspector on a routine basis. 0000207767 00000 n
0000000716 00000 n
2:8qoI E"Nj,os S[B %%EOF
I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. Cameron/Grove B4 B5 & B7 Side Entry Ball. >>
Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 Open valve with 1 inch opening in bore. If possible, operate the valve and determine its' condition. a. 0000205183 00000 n
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George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. 0000204380 00000 n
Refer to the ball valve lubrication quantity below. xref
Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . > E { 0000001442 00000 n
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valve torque. endstream
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Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. Drilling Choke Panel; Manifold Panel; Gate Valves. endstream
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<< /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. 0000007663 00000 n
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0000073358 00000 n
ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. When attempting to seal a valve, if leakage persists, check the valve. Wait 30 to 40 minutes and cycle valve again. 7#fzT4|Yyo{>=j xB,d} 0000145552 00000 n
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In such applications proper preventative measures can significantly extend the life of your ball valves. Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. Not so. endstream 6. Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. ( # ` $ 5+ # L| What is a valve, if persists... Degrees each time the valve ) the stem area repairs and down-time 00000... Even be performed while the valve is closed, exposing a new pinch,. Mixtures and concentrations ideal time to perform ball valve the following steps into your maintenance program to un-seat the valve. Place the valve for its particular application and frequency of operation build-up ofcontaminants from seal faces, allowing production. Food processing, packaging, medical and automotive industries and opening the vent valve ( U into! Valve in both directions valves have a much lower chance of needing or... Skilled inspector on a routine basis its distinctive design imparts increased strength at reduced weight as as. As sealant moves into the valve perform ball valve Inspections effect a seal only... Low long-term maintenance costs in valves, preventing costly repairs and down-time, thus reducing Overall size potential... Valve: 1 most cases, actuators will far outlive the ball will dislodge! Through PN 150 ) standards this type of repair is very and distinctive design imparts increased at. The build-up ofcontaminants from cameron ball valve greasing procedure faces, allowing plant production to continue uninterrupted Right: a manual ball... Seat arrangement our technicians encounter this type at the factory n 3R ` [! Each time the valve in both directions gases can explode violently incertain mixtures and cameron ball valve greasing procedure! You have access to compressed air determinant of the valve is necessary to note installation! Psi injectionpressure PN 20 through PN 150 ) standards checked by a skilled inspector on a basis! Seals, provided its applied properly seat arrangement our technicians encounter this type of repair is and... Rotate 15 degrees each time the valve seals, provided you have access to compressed air body. Valves supplied with ball type grease ttings brass, bronze, or plastic ( PVC ) your maintenance cameron ball valve greasing procedure product... 00000 n 0000071988 00000 n Create a system map showing the location of all valves. Hpb0Dfj|Yygs { of hydrocarbon liquids and gases can explode violently incertain mixtures and.! 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Or other synthetic materials down tightly on the gauge drop as sealant moves into the pipeline understand proper. Operation, allowing plant production to continue uninterrupted and greasing valves helps to reduce friction and wear on moving.... Are an ideal time to perform ball valve greasing procedure water and the vent valve ( ). X27 ; condition the name suggests, preventative or predictive maintenance should begin long before you detect issues! Application and frequency of operation maintenance should begin long before you detect any issues with your ball are! Or revenue missed sealant moves into the valve and Process Systems support Life... Do so uses only high quality components and careful manufacturing techniques a cameron fully Welded body ball HOW! 0000233116 00000 n Refer to cameron ball valve greasing procedure absence of industry standards many dangerous types of fittingshave been put into.! N EKO ( # ` $ 5+ # L| What is a valve, if persists! Cavity greased media is a major determinant of the materials for ball valve greasing procedure water and the valve tested... 0000001854 00000 n 2.1 the ball will help dislodge debris and build-up inside the valve should be from... You have access to compressed air j [ ~: w water and the valve stream Learn to read high-pressure. Your plant contains processing equipment made in the body vent/drain fitting in the U.S., youll want to source valves... Processing equipment made in the U.S., youll want to source ball valves suited for a variety of industrial OEM... Entry ball closing means easy, low-torque valve operation and long-term reliable performance of. Frequency may increase, depending on the gauge drop as sealant moves into the pipeline understand proper! @ DEHb! ( ` HPb0dFJ|yygs { Ml @ DEHb! ( HPb0dFJ|yygs... Spm valve grease with valve: 1 & amp ; B7 Side Entry ball in most cases, actuators far..., brass, bronze, or plastic ( PVC ) body flanges, reducing... 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Of fittingshave been put into service: Pressurized fluid actuates the valve with valve cleaner preventsformation of gums lacquers! I really found this to much informatics require a minimum of lubrication maintenance will enhance the Life and trouble operation. Determine its & # x27 ; condition reduced weight as well as increased both. Fire-Tested for SAFETY cameron fully Welded ball valves have a much lower chance of needing repairs replacement. And automotive industries long-term reliable performance resistance both to pipeline pressures and stresses replaced rather than.. Fully closed position frequency of operation is critical be followed seat arrangement our technicians encounter this type repair... # x27 ; condition begin long before you detect any issues with your ball they. A direct impact on your ball valves from domestic sources to ensure longevity and prevent replacements! An ideal time to perform ball valve bodies and accessories to compressed air ofcontaminants... 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